Sand disk selection guide
- Step 1 Match the size of your sander tool (mm or inches), then check how the disc attached to the tool
- Use PSA (Pressure Sensitive Adhesive) discs when working on large, flat surfaces where you do not need to change grits often and want a secure, firm attachment.
- Use Hook & Loop discs for jobs that require frequent grit changes, easy disc swapping, sanding curves, or when reusing discs is beneficial.
- Step 2 Type of disc backing
- Paper backing: Cost-effective, good for light sanding jobs.
- Cloth backing: For flat, curved or contoured surfaces, general-purpose sanding, finishing stages.
Tear-resistant, washable, resists grease and oil, durable. - Film backing: Very durable, ideal for sanding contoured shapes, automotive and marine applications. Waterproof, tear-resistant, consistent finish.
- Step 3 Disc abrasive material
- Aluminum Oxide: Most common abrasive, general purpose sanding on wood, metals, plastic.
- Zirconia alumina: Tougher and longer-lasting than aluminum oxide. Best for stainless steel, cast iron, titanium, heavy stock removal.
- Ceramic: Very hard, best for high-speed grinding and hard metals. Hard steels, stainless steel and super alloy.
- Silicon Carbide: Best for non-ferrous metals, plastics, glass, ceramics, and finishing tasks.
- Step 4 Choose sanding disc grit
Grit Range | Description & Use | Typical Applications |
---|---|---|
Coarse Grit (40–60) | Aggressive material removal, rough sanding, shaping. Ideal for removing old paint, rust, or leveling rough wood and metal surfaces. | Heavy stock removal, paint stripping, initial shaping. |
Medium Grit (80–120) | Smoothing surfaces after coarse sanding, preparing for finishing. Provides moderate material removal with a smoother finish. | Surface preparation before primer or stain, smoothing wood or metal. |
Fine Grit (150–220) | Final sanding before painting or staining, removing minor scratches, creating a smooth surface. | Pre-paint sanding, between coats sanding, finishing wood or metal. |
Extra Fine Grit (240+) | Polishing and ultra-fine finishing, smoothing imperfections for a polished look. | Final sanding, wet sanding, polishing surfaces like wood, metal, or plastic. |